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The Evolution of Low Voltage Power Distribution in Automotive Electronics – From ICE to MHEV to BEV

The Evolution of Low Voltage Power Distribution in Automotive Electronics – From ICE to MHEV to BEV

Automotive electronics have gone through several eras of evolution in the past 30 years. From the pure internal combustion engines (ICE) that had mostly mechanical, or engine-driven systems, to the mild hybrid (MHEV) with the addition of electrical motivation, to the fully battery-electric car (BEV). In each of these three eras, the architecture, and even the basic semiconductor components for converting and distributing electrical power changed. This article discusses this evolution and makes some speculations about likely further evolutionary directions.

Power Systems Design
August, 2023
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Accurate Characterization of Low-Voltage, Small-Form–Factor GaN FETs

Accurate Characterization of Low-Voltage, Small-Form–Factor GaN FETs

Lower-voltage GaN FETs are reducing size, minimizing cooling requirements and improving efficiency.

Lower-voltage GaN FETs (i.e., 100 V) are reducing size, minimizing cooling requirements and improving efficiency for many traditional Si-based power MOSFET applications. In this article, the challenges to repeatably and reliable characterization of the dynamic performance of these devices is discussed. Careful and thoughtful mechanical and electrical design of a customized GaN fixture and test board can overcome many of these challenges, enabling the confident use of these new WBG devices in your power-converter designs.

Power Electronics News
July, 2023
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In-situ RDS(on) Characterization and Lifetime Projection of GaN HEMTs under Repetitive Overvoltage Switching

In-situ RDS(on) Characterization and Lifetime Projection of GaN HEMTs under Repetitive Overvoltage Switching

Transient voltage overshoot is a common phenomenon in GaN high electron mobility transistors (HEMTs) under high slew rate switching conditions. The dynamic parametric instability under such stress is a critical concern for GaN applications. This work, for the first time, accurately characterized the evolution of dynamic on-resistance (RDS(on)) in GaN HEMTs under repetitive voltage overshoot up to billions of switching cycles. The dynamic RDS(on) increase was found to be the dominant device degradation under overvoltage switching. Such findings were obtained from a high-frequency, repetitive, unclamped inductive switching (UIS) test with active temperature control and accurate in-situ RDS(on) monitoring. A physics-based model was proposed to correlate the dynamic RDS(on) drift with the peak overvoltage, and a good agreement with experimental data was achieved. This model was further used to project the lifetime of GaN HEMTs. For 100 V rated GaN HEMTs switched under 100 kHz and 120 V spikes, the model projects less than 10% dynamic RDS(on) shift over 25 years of continuous operation. This work addresses the major concerns of overvoltage switching reliability of GaN HEMTs and provides new insights of the electron trapping mechanism.

IEEE Xplore
Ruizhe Zhang, Ricardo Garcia, Robert Strittmatter, Yuhao zhang, Shengke Zhange
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Improving Performance While Reducing Size and Cost with Monolithic GaN Integration

Improving Performance While Reducing Size and Cost with Monolithic GaN Integration

Gallium Nitride (GaN) heterojunction field effect power transistors in the 15 V to 350 V range have shown to give significant advantages over silicon in efficiency, size, speed, and cost in applications such as power conversion, motor drive, and pulsed light for lidar. GaN integration provides numerous system benefits for many high frequency applications. GaN integration is just beginning, and the benefits are assured to increase over time.

Bodo’s Power Systems
June, 2023
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GaN Power-Conversion Solutions Eye Next-Gen Apps

GaN Power-Conversion Solutions Eye Next-Gen Apps

EPC, a leader in enhancement-mode gallium-nitride (GaN) FETs and ICs, delivered multiple technical presentations on GaN technology and showcased applications at PCIM Europe 2023 in Nuremburg. We spoke with the company's Founder and CEO, Alex Lidow, about the power industry and how it's being impacted by GaN devices.

Electronic Design
May, 2023
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Podcast: EPC’s Progress in GaN Reliability in RadHard and New Space Applications

Podcast: EPC’s Progress in GaN Reliability in RadHard and New Space Applications

In this episode of Spirit: Behind the Screen, Spirit Electronics CEO Marti McCurdy chats with EPC’s CEO Alex Lidow and Marketing Director Renee Yawger about the progress of GaN. They discuss GaN’s performance under high radiation as well as the extensive testing, failure modes and device lifespan detailed in EPC’s Phase 15 reliability report. With the full potential of GaN still to be explored and new EPC products releasing frequently, including new half-bridge drivers, low-side drivers and full power stage, GaN is especially useful in New Space and commercial space applications.

Spirit: Behind the Screen
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Performance Benefits of Using Next-Gen Monolithic Integrated GaN Half-Bridge Power Stages in DC-to-DC and BLDC Motor Drive Applications

Performance Benefits of Using Next-Gen Monolithic Integrated GaN Half-Bridge Power Stages in DC-to-DC and BLDC Motor Drive Applications

Monolithic GaN integration has matured to the point that complex circuits such as a half bridge gate driver with various features can now be realized. This article will cover DC-to-DC and BLDC motor drive application examples that benefit from monolithic half-bridge integration.

Power Electronics News
May, 2023
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Test-to-Fail Methodology for Accurate Reliability and Lifetime Evaluation of eGaN Devices in Solar Applications

Test-to-Fail Methodology for Accurate Reliability and Lifetime Evaluation of eGaN Devices in Solar Applications

Modern solar panels are demanding increasingly higher power density and longer operating lifetimes. Solar applications including power optimizers and panels with built-in microinverters are becoming the prevailing trend for an increasing number of solar customers, where low voltage GaN power devices (VDS < 200 V) are extensively used.

Bodo’s Power Systems
May, 2023
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Growing GaN Ecosystem for BLDC Motor Drives

Growing GaN Ecosystem for BLDC Motor Drives

Gallium nitride (GaN) transistors and ICs have the best attributes to satisfy BLDC inverter needs. The superior switching capability of GaN helps to remove dead time and increase PWM frequency to obtain unmatched sinusoidal voltage and current waveforms for smoother, silent operation with higher system efficiency

Power Systems Design
May, 2023
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How to Integrate GaN Power Stages for Efficient Battery-Powered BLDC Motor Propulsion Systems

How to Integrate GaN Power Stages for Efficient Battery-Powered BLDC Motor Propulsion Systems

This article discusses the advantages of GaN-based power stages and introduces a sample device from EPC, implemented in a half-bridge topology. It explains how to use associated development kits to quickly get started on a project. In the process, designers will learn how to measure the parameters of a BLDC motor and operate it in sensorless field orientation control (FOC) with minimal programming effort using Microchip Technology’s motorBench Development Suite.

Digi-Key Electronics
April, 2023
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Power Steering with GaN ePower™ ICs

Power Steering with GaN ePower™ ICs

With Electronic Power Steering (EPS), the hydraulic system is replaced with an electric motor that aids the driver only when needed. Its digital assistance control can be modified online to adapt to driving conditions. There are, however, several design constraints to consider. One is that the driver does not want to lack the haptic feedback from the tires, especially when a vehicle is large, such as a truck. Other constraints are determined by safety regulations, particularly for automatic guided vehicles. These constraints require adopting an efficient, accurate and redundant system. Gallium nitride technology helps the designers in all these areas.

Power Electronics News
March, 2023
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Power Packaging for the GaN Generation of Power Conversion

Power Packaging for the GaN Generation of Power Conversion

Since the launch of GaN-on-Si enhancement mode power transistors in March 2010 there has been a slow but monotonic shift towards adoption and replacement of silicon-based power MOSFETs. Initial adoption came from risk-taker visionaries in applications such as lidar, high-end audio amplifiers, robots, vehicle headlamps, and high-performance DC-DC converters. For the expansion of GaN for power conversion to get beyond the early adopters, a more user-friendly format than the WLCP needed to be developed. This format, however, needed to preserve the key attributes of small size, low RDS(on), high speed, excellent thermal conductivity, and low cost. In other words, the best package would be the least amount of package technically possible. Enter the PQFN…

Bodo’s Power Systems
March, 2023
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GaN-based Design of a 2 kW 48 V/12 V Bi-directional Power Module for 48 V Mild Hybrid Electric Vehicles

GaN-based Design of a 2 kW 48 V/12 V Bi-directional Power Module for 48 V Mild Hybrid Electric Vehicles

With the increase in government mandates to combat climate change, automakers are moving quickly to leverage new technology to respond by switching from the internal combustion engine to electric-drive vehicles. This article presents the design of a 2 kW, two-phase 48 V/12 V bi-directional converter using GaN FETs that achieves 96% efficiency and is targeted for the 48 V mild hybrid system.

PSD North America
March, 2023
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GaN’s Evolution from Science Project to Mainstream Power Conductor

GaN’s Evolution from Science Project to Mainstream Power Conductor

Power-conversion technologies are experiencing the first tectonic shift since the move from bipolar to MOS. That shift, of course, is due to the viral adoption of wide-bandgap power devices. At this point, GaN is more than a specialty technology; it is a broad-scale replacement for silicon MOSFETs in applications ranging from 30 V up to 650 V — a multibillion-dollar market.

Power Electronics News
December, 2022
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eBook: The Next Silicon Frontier

eBook: The Next Silicon Frontier

Despite the continued progress in traditional transistor scaling, the semiconductor industry has reached an inflection point. The demand for faster, smaller, smarter, and more energy-efficient chips calls for new design and manufacturing paradigms. This eBook includes contributions from technology and market experts Malcolm Penn, Future Horizons; Tim Burgess and Bernd Westhoff, Renesas Electronics; Jean-Christophe Eloy, Yole Group; Luc Van den hove, imec; Ezgi Dogmus, Poshun Chiu, and Taha Ayari, Yole Intelligence; Alex Lidow, Efficient Power Conversion; Victor Veliadis, PowerAmerica; Richard Collins and Yu-Han Chang, IDTechEx; and Jean-René Lèquepeys, CEA-Leti.

EETimes
December, 2022
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eGaN FETs Enable More Than 4-kW/in3 Power Density for 48 V to 12 V Power Conversion

eGaN FETs Enable More Than 4-kW/in3 Power Density for 48 V to 12 V Power Conversion

Growing computational power and miniaturization of electronics in computing and data centers is increasingly putting pressure on 48-V power delivery and conversion systems. High-efficiency and high-power–density converters enable a reduction in power losses at the system level while allowing smaller form factors. In this context, LLC resonant topologies combined with GaN technology succeed to deliver outstanding performance, as it has been demonstrated with multiple examples. This article will show the key design parameters and components to achieve beyond 4 kW/in3 of power density in a 48-V to 12-V LLC converter using eGaN® FETs.

Power Electronics News
December, 2022
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GaN-Based Low-Voltage Inverter for Electric Scooter Drive System

GaN-Based Low-Voltage Inverter for Electric Scooter Drive System

This paper deals with the application of the latest generation low voltage (up to 80 V) Gallium Nitride (GaN) devices for motor drive applications in the field of electric micro-mobility. A two-level inverter topology oriented to light electric traction (such as electric scooters) with a power rate of 1500 W has been considered. An experimental board using two GaN FETs in parallel connection for each switch of an inverter leg has been arranged. The intrinsic parameters spread of the device, as well as the leakage inductances of both the circuit and the PCB, to evaluate the impact on the current share during both the transient phase and in the steady state have been investigated. In the paper, several simulation runs have been carried out and described. Furthermore, the inverter experimental board has been used to evaluate the phase voltages and currents at different load conditions. Finally, the temperature limits versus phase current variation have been evaluated.

IEEE 2022 AEIT International Annual Conference (AEIT)
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