GaN Talk a blog dedicated to crushing silicon
Term: DC-DC Converter
9 post(s) found

Dec 14, 2020

How to Design a Bi-Directional 1/16th Brick 48 V-12 V Converter Using Monolithic GaN ePower™ Stage

Alex Lidow, Ph.D., CEO and Co-founder

Brick DC-DC converters are widely used in data center, telecommunication and automotive applications, converting a nominal 48 V bus to (or from) a nominal 12 V bus. Advances in GaN integrated circuit (IC) technology have enabled the integration of the half bridge and gate drivers, resulting in a single chip solution that simplifies layout, minimizes area, and reduces cost.

This application note discusses the design of a digitally controlled bi-directional 1/16th brick converter using the integrated GaN power stage for 48 V-to-12 V application, with up to 300 W output power, and peak efficiency of 95%.

The standard dimension of the 1/16th brick converter is 33 x 22.9 mm (1.3 x 0.9 inch). The height limit for this design is set to 10 mm (0.4 inch).

Aug 21, 2020

New 200 V eGaN Devices Double the Performance Edge Over the Aging Silicon Power MOSFET.

Alex Lidow, Ph.D., CEO and Co-founder

Efficient Power Conversion (EPC) is doubling the performance distance between the aging silicon power MOSFET and eGaN® transistors with 200 V ratings.  The new fifth-generation devices are about half the size of the prior generation.  This performance boost comes from two main design differences, as shown in figure 1.  On the left is a cross-section of the fourth generation 200 V enhancement-mode GaN-on-Si process.  The cross-section on the right is the fifth-generation structure with reduced distance between gate and source electrodes and an added thick metal layer. These improvements, plus many others not shown, have doubled the performance of the new-generation FETs.

Mar 16, 2020

ePower™ Stage – Redefining Power Conversion

Renee Yawger, Director of Marketing

Beyond just performance and cost improvement, the most significant opportunity for GaN technology to impact the power conversion market comes from its intrinsic ability to integrate multiple devices on the same substrate. GaN technology, as opposed to standard silicon IC technology, allows designers to implement monolithic power systems on a single chip in a more straightforward and cost-effective way.

Today, the most common building block used in power conversion is the half bridge. In 2014, EPC introduced a family of integrated half-bridge devices which became the starting point for the journey towards a power system-on-a-chip. This trend was expanded with the introduction of the EPC2107 and EPC2108, which integrated half bridges with integrated synchronous bootstrap. In 2018 we further continued the integration path with the introduction of eGaN ICs combining gate drivers with high-frequency GaN FETs in a single chip for improved efficiency, reduced size, and lower cost. Now, the ePower™ Stage IC family redefines power conversion by integrating all functions in a single GaN-on-Si integrated circuit at higher voltages and higher frequency levels beyond the reach of silicon.

Jun 11, 2019

Design Efficient High-Density Power Solutions with GaN

Rick Pierson, Senior Manager, Digital Marketing

This post was originally published by M. Di Paolo Emilio on the Power Electronic News web site.

Power switching devices based on gallium nitride technology (GaN) are in volume production now and delivering high efficiency and power density in real-world power applications. This article will examine how to implement high-power solutions with GaN technology, presenting application examples that demonstrate how GaN devices can effectively work even beyond 600 volts.

GaN devices differ from best-in-class field-effect transistors (FETs) and other silicon-based components in several important respects. GaN devices enable solutions that increase power density by two or more times over silicon-based approaches. As a result, component and package size can be reduced, yielding a solution with a smaller PCB footprint. GaN devices also offer higher efficiency than their silicon predecessors, albeit at a comparably higher overall system cost.

Apr 24, 2019

Building the Smallest, Most Cost Effective, Highest Efficiency Non-isolated 48 V to 5 - 12 V DC to DC Converters using latest Generation 100 V eGaN FETs

Rick Pierson, Senior Manager, Digital Marketing

The latest generation of 100 V GaN devices increase the efficiency, shrink the size, and reduce system cost for 48 V power conversion. The EPC2045, shown in figure 1, is rated at 100 V with 7 mΩ on- resistance that can carry a continuous current of 16 A. The EPC2045 is nearly one-tenth the footprint of a comparable Si MOSFET and has lower parasitic capacitances and can switch much faster than equivalent silicon devices, yielding lower switching loss even at higher switching frequency.

The EPC2053, shown in figure 2, is rated at 100 V with 4 mΩ on-resistance that can carry a continuous current of 32 A. The EPC2053 has lower parasitic capacitances and on-resistance than its silicon counterparts, yielding faster switching speed and lower power losses even at higher switching frequencies. These characteristics enable increasing the output power while shrinking the volume of the converter.

Apr 03, 2019

Exceeding 98% Efficiency in a Compact 48 V to 12 V, 900 W LLC Resonant Converter Using eGaN FETs

Rick Pierson, Senior Manager, Digital Marketing

Motivation

The rapid expansion of the computing and telecommunication market is demanding an ever more compact, efficient and high power density solution for intermediate bus converters. The LLC resonant converter is a remarkable candidate to provide a high power density and high-efficiency solution. eGaN® FETs with their ultra-low on-resistance and parasitic capacitances, benefit LLC resonant converters by significant loss reduction that is challenging when using Si MOSFETs. A 48 V to 12 V, 900 W, 1 MHz LLC DC to DC transformer (DCX) converter employing eGaN FETs such as EPC2053 and EPC2024 is demonstrated, yielding a peak efficiency of 98.4% and a power density exceeding 1500 W/in3.

Dec 14, 2018

How to Get More Power Out of a High-Density eGaN-Based Converter with a Heatsink

Rick Pierson, Senior Manager, Digital Marketing

eGaN FETs and ICs enable very high-density power converter design, owing to their compact size, ultra-fast switching, and low on-resistance. The limiting factor for output power in most high-density converters is junction temperature, which prompts the need for more effective thermal design. The chip-scale packaging of eGaN also offers six-sided cooling, with effective heat extraction from the bottom, top, and sides of the die. This application note presents a high-performance thermal solution to extend the output current capability of eGaN-based converters.

Oct 24, 2018

How to Design an eGaN FET-Based Power Stage with an Optimal Layout

Rick Pierson, Senior Manager, Digital Marketing

Motivation

eGaN FETs are capable of switching much faster than Si MOSFETs, requiring more careful consideration of PCB layout design to minimize parasitic inductances. Parasitic inductances cause higher overshoot voltages and slower switching transitions. This application note reviews the key steps to design an optimal power stage layout with eGaN FETs, to avoid these unwanted effects and maximize the converter performance.

Impact of parasitic inductance on switching behavior

As shown in figure 1, three parasitic inductances can limit switching performance 1) power loop inductance (Lloop), 2) gate loop inductance (Lg), and 3) common-source inductance (Ls). The chip-scale package of eGaN FETs eliminates any significant inductance within the transistor itself, leaving the printed circuit board (PCB) as the main contributor. Each parasitic inductance is a consequence of the total area encompassed by the dynamic current path and its return loop. (See WP009: Impact of Parasitics on Performance).

Oct 07, 2018

A 95%-Efficient 48 V-to-1 V/10 A VRM Hybrid Converter

Rick Pierson, Senior Manager, Digital Marketing

Gab-Su Seo1,2, Ratul Das1, and Hanh-Phuc Le1
1Department of Electrical, Computer, and Energy Engineering, University of Colorado
2Power Systems Engineering Center, National Renewable Energy Laboratory, Colorado, U.S.A.

With drastically increasing demands for cloud computing and big data processing, the electric energy consumption of data centers in the U.S. is expected to reach 73 billion kWh by 2020 [1], which will account for approximately 10% of the U.S total electric energy consumption. A large portion of this consumption is caused by losses from inefficient power delivery architectures that require a lot of attention for improvements [2], [3].